Evaluating the benefits of using a semi-automatic stretch wrapper compared to hand wrapping can be broken down into four main considerations
- Load safety and security
- Injury prevention in the workplace
- Consistent containment
- Return on investment
While they can be prioritized in different orders, each is a factor in the equation and needs to be considered.
- Safe and secure loads
Having your product reach its final destination safely and securely without any damage is key. Getting fined for load shifting or broken boxes is not money well spent. And you definitely want to avoid any potential injury from unsecure loads. With a semi-automatic stretch wrap machine, the film is applied with a pre-stretch to the film, which optimizes the films strength and stretch characteristics. This is a key factor in holding pallet loads securely and preventing the load from shifting. - Consistent containment
One of the most common issues with hand wrapping is inconsistency. Wrapping a pallet from the beginning of the day, compared to the end of the day, can be significantly different based on how that person is feeling physically or mentally. And the physical ability of one person wrapping compared to another can also have a dramatic effect on the quality of load containment. Semi-automatic systems provide safe and secure load containment consistently, regardless of time of day or number of loads handled that day. - Injury in the workplace – Strain & Pain
Back pain and strain from bending and twisting which is typical of hand wrapping can be effectively eliminated when using a semi-automatic stretch wrapper. This not only protects your employees’ health and well-being; it can reduce injury claims and cost, and the accompanying HR nightmare. - Return on investment
Finally, let’s talk about my Return on Investment. Is the initial cost of getting into a semi-automatic stretch wrapper really worth the investment? First ask yourself how much you value safe, secure, and consistent load containment. Using a semi-automatic wrapper can eliminate the cost associated with damaged or returned product, fines, and the cost associated with workplace injuries.
Even if you say zero, none, these are not really a concern for me or my business, then the next question is, Do you want to save money on film material costs?
Keep in mind, each person hand wrapping a pallet will apply different amounts of stretch to the film. By stretching the film and applying it to the load it acts like a rubber band keeping the product tight and secure. That person might only stretch the film 10%, or even up to 100% if they are feeling strong and are not dizzy from wrapping.
The Orion Sentry machine comes standard with a consistent 200% pre-stretch. That 200% is not affected by mood, hours worked, or being dizzy. Stretch film is not free so If you can get consistent 200% pre-stretch off each roll, month after month, the money savings can be significant.
These are just a few of the reasons that upgrading from hand wrap operation to a semi-automatic stretch wrapper is a smart step for businesses looking for safe, secure, consistent containment that saves on material costs, while also protecting your employees.